Sector: Oil & Gas
ZOHR E&I Phase III
Client: Petrobel / ENI, Location: Port Said, Egypt, Year: 2024
33KV GIS cable termination and testing, E&I cable laying, transformer oil filling and filtration, and E&I commissioning.
View projectOn-Site Electrical & Instrument Testing
Field testing and calibration of electrical and instrumentation systems, carried out on site by experienced engineers with a mobile laboratory. We verify protection, cables, switchgear and field instruments before energisation and during maintenance.
Overview
Field testing and calibration of electrical and instrumentation systems, carried out on site by experienced engineers with a mobile laboratory. We verify protection, cables, switchgear and field instruments before energisation and during maintenance.
What we deliver
Data Pro brings test and calibration capability directly to site. Our engineers work from a mobile laboratory so that instruments, protection systems and power cables can be checked where they are installed, without removing equipment from service longer than necessary.
For protection and switchgear we run secondary injection tests with FREJA 300 and ISA T/1000 sets, primary injection tests with Raptor SMC and PCT-30 units, and contact resistance checks with Megger DLRO200A and Chauvin Arnoux CA10 micro-ohmmeters.
Cable insulation is proven with BAUR 60 kV and 30 kV VLF testers and a Phenix 75 kV DC hi-pot set. Instrument loops are calibrated with Fluke 725, Druck DPI 620 and DPI 880 calibrators, dead weight testers, dry block calibrators and Emerson 475 and TREX HART communicators.
Fibre optic networks are spliced with a Sumitomo T-71C fusion splicer, terminated with Huber+Suhner field tools and verified end to end with a JDSU 6000 OTDR in single and multi mode.
Key capabilities
- Primary and secondary injection testing of protection relays and breakers
- VLF and DC hi-pot testing of MV and HV cables up to 75 kV
- Micro-ohm contact resistance measurement
- Pressure, temperature and HART instrument calibration in the field
- Fibre optic fusion splicing, termination and OTDR testing
Equipment & Instruments Used
- HART Communication
475 Field Communicator
Emerson
Configures and diagnoses HART and Foundation Fieldbus instruments in the field.
- HART Communication
TREX Device Communicator
Emerson
Tablet-style communicator for HART and Fieldbus device setup and loop power.
- Process Calibration
DPI 620 Advanced Modular Calibrator
Druck
Modular multifunction calibrator with built-in HART communication.
- Process Calibration
DPI 880 Multifunction Calibrator
Druck
Handheld calibrator for pressure, temperature and electrical signals.
- Process Calibration
725 Multifunction Process Calibrator
Fluke
Sources and measures mA, voltage, temperature and pressure signals.
- Process Calibration
METRAHIT METRACAL
Gossen Metrawatt
Process calibrator and multimeter for loop and signal checks.
- Pressure Calibration
DPI 610 Portable Pressure Calibrator
Druck
Portable pressure calibrator with an integrated hand pump.
- Pressure Calibration
Portable Pressure Calibrator
Cased pressure calibration station for site work.
- Pressure Calibration
Dead Weight Tester
Primary pressure reference for calibrating gauges and transmitters.
- Pressure Calibration
PV 411 Hydraulic Hand Pump
Druck
Generates hydraulic test pressure up to 700 bar.
- Pressure Calibration
700HTP-2 Hydraulic Test Pump
Fluke
Hand pump for hydraulic pressure from 0 to 700 bar.
- Pressure Calibration
700PTP Pneumatic Test Pump
Fluke
Pneumatic pump from vacuum to 600 psi for low-pressure checks.
- Pressure Calibration
700G29 Pressure Gauge
Fluke
Precision reference gauge, 0 to 3000 psig.
- Pressure Calibration
700G27 Pressure Gauge
Fluke
Precision reference gauge, 0 to 300 psig.
- Pressure Calibration
700G05 Pressure Gauge
Fluke
Precision reference gauge, 0 to 30 psig (2 bar).
- Temperature Calibration
Portable Temperature Calibrator
Dry block for checking temperature sensors and switches on site.
- Temperature Calibration
Sub-Zero Dry Block Calibrator
Calibrates temperature sensors below 0 °C.
- Protection Relay Testing
FREJA 300
Megger
Relay test set for secondary injection testing of protection schemes.
- Protection Relay Testing
T/1000
ISA
Secondary injection test set for relays, meters and transducers.
- Primary Injection
Raptor
SMC
Primary injection system for testing breakers and CTs at high current.
- Primary Injection
PCT-30
Primary current injection set for protection and CT checks.
- HV Cable Testing
60 kV VLF Tester
BAUR
Very low frequency AC withstand testing of MV cables.
- HV Cable Testing
30 kV VLF Tester
VLF withstand testing of medium-voltage cables up to 30 kV.
- HV Cable Testing
75 kV DC Hi-Pot (20 mA)
Phenix
DC withstand testing of cables and switchgear up to 75 kV.
- Contact Resistance
DLRO200A Micro-ohmmeter
Megger
Measures contact and joint resistance at up to 200 A.
- Contact Resistance
CA10 Micro-ohmmeter
Chauvin Arnoux
Low-resistance measurement of busbars, joints and breaker contacts.
- Electrical Measurement
175 True-RMS Multimeter
Fluke
Everyday voltage, current and resistance measurements.
- Fibre Optics
T-71C Fusion Splicer
Sumitomo
Core-alignment fusion splicing of single and multi-mode fibre.
- Fibre Optics
MTS-6000 OTDR
JDSU
Locates faults and measures loss along fibre links.
- Fibre Optics
Field Termination Tools
Huber+Suhner
Tool kit for terminating fibre connectors on site.
- Fibre Optics
OFTK02 Fibre Preparation Kit
Sumitomo Electric
Stripping and cleaning tools for fibre preparation.
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Get In Touch
From site mobilisation to final commissioning — let's talk.
Saudi Arabia — Yanbu: Building 3081, Al Rayyan Dist., Yanbu 46413, KSA